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The Secure Cloud Manufacturing research is developing techniques to make large-scale manufacturing systems safer, more secure, and more productive, enabling them to produce high-quality products for
consumers at modest cost.

This project utilizes a small manufacturing system that consists of three industrial robots (two collaborative), two machine tools, and three 3D printers, with an integrated industrial control system (from Rockwell Automation) connected by Ethernet/IP and OPC-UA. The testbed is instrumented with presence sensors, inspection cameras, an interactive HMI display, and a computer for synchronization of real-time and historical data to a cloud platform. The research goals around the testbed include collaborative robot program development, control development and validation, learning control, agent-based control, optimizing scheduling, reconfigurable control, cloud-based manufacturing, and security of cyber-physical systems. One key enabler for the research program is having simulation models of the different system components that can be validated off-line, or in a hardware-in-the-loop framework. Another key enabler is the hosting of testbed-generated data in a deployed cloud environment to enable real-time cloud analytics, predictive maintenance, and remote system monitoring.

We also support activities with pre-college students to promote education in science and technology.

TEAM Details

Meeting time and location: For academic credit, our MDP team meets Wednesdays 1:00pm – 2:30pm ET. Each subteam arranges a convenient time to meet and work together following university guidelines.
A two-term commitment will begin January 2022.

Remote positions available: All roles are available for remote participation.

Team organization: This team has three subteams: Robotics, Controls & Automation, Cloud & Cyber Security, and Modeling & Simulation. Each of three subteams has a student team leader that reports to and meets with the faculty PI and graduate supervisors. The teams are flexibly structured to enhance creativity and opportunity for student growth. First-year undergraduates through graduate students are welcome to apply, and all will be encouraged to stay on the team for more than the two-semester minimum. Leadership roles are available in the lab, and experienced students will be a natural fit for these positions as their knowledge grows over time.

Robotics, Controls and Automation Subteam (3 Students)

Specific Tasks: Machine learning, collaborative robot program development, industrial end effector fabrication, model-based control and optimization, quality analysis, computer vision, predictive maintenance algorithms, rotating equipment testing and vibration analysis additive manufacturing enhancements,

Likely Majors: Robotics (ROB) Computer Science (CS) (All), Computer Engineering (CE), Electrical Engineering (EE), Mechanical Engineering (ME), Aerospace Engineering (AE), Physics, Manufacturing

Cloud and Cyber Security Subteam (3 Students)

Specific Tasks: Cybersecurity implementation, cloud system design, database creation and management, data analytics and verification, machine learning, software defined networks

Likely Majors: Computer Science (All), Data Science, Robotics (ROB), Manufacturing

Modeling and Simulation Subteam (3 Student)

Specific Tasks: Robotics and manufacturing system modeling, digital twin development, discrete event simulation, machine learning, augmented/virtual reality application development, virtual commissioning

Likely Majors: Mechanical Engineering (ME), Robotics (ROB), Electrical Engineering (EE), Industrial & Operations Engineering (IOE), Computer Science (All), Data Science, Manufacturing

Apprentice Researcher (3 Students)

Specific Tasks: Interest in project material, willingness to develop skills. Open to first-year and second-year undergraduate students ONLY.

Likely Majors: Any

Faculty Sponsor

Z. Morely Mao, Ph.D.
Professor, Electrical Engineering and Computer Science

Dr. Mao is a professor of Electrical Engineering and Computer Science. She is a recipient of the Sloan Fellowship, the NSF CAREER Award, the ARMY YIP Award, and an IBM Faculty Award. Her other honors include the Morris Wellman Faculty Development Professor and EECS Achievement Award at University of Michigan.

She has played a leadership role in several large research efforts funded by the government as well as industry leaders, including AT&T and IBM. Her group has successfully leveraged its research to develop several prototypes that have been converted into commercial products through close collaboration companies such as AT&T, Google, and Docomo. Additionally, software prototypes focused on mobile platform characterization, such as MobiPerf and Powertutor, have been open-sourced and widely used by researchers in academia and industry.

Students: 9 – 12

Likely Majors: Any, AE, CSE/CS-LSA, CE, EE, IOE, Manufacturing, ME, ROB, SI, Any

Summer Opportunity: Summer research fellowships may be available for qualifying students

Citizenship Requirements: This project is open to all students on campus

IP/NDA: Students who successfully match to this project team will be required to sign an Intellectual Property (IP) Agreement prior to participation in January 2022

Location: All roles are available for remote participation.

Course Substitutions: Honors, ROB 590

More information is available at http://sdc-mfg.engin.umich.edu/